Real Time Controls
PRECISION TEST EQUIPMENT · CHENNAI, INDIA
We design and manufacture precision test equipment, in-house.
Hardware, firmware and software built from scratch in Chennai, tailored to each client’s exact process, trusted by DRDO, IIT Madras and NIOT.
20+
Years of engineering
100+
Clients incl. DRDO, IIT-M
10+
Export countries
100%
Designed & built in-house
TRUSTED BY INSTITUTIONS & INDUSTRY LEADERS
Built for the sectors where accuracy is not optional.
Every build is a tailored solution, engineered around your process, your standards, and your throughput.
Defence & Research
Test rigs, data loggers and subsea systems for DRDO, IIT Madras, NIOT and national labs.
Medical & Healthcare
Needle & blood-bag testers, Wi-Fi video laryngoscopes and UVC disinfection robots.
Manufacturing & QC
Burst, leak, conductivity and seal-integrity testing to ISO 4074 & ASTM standards.
Energy & Automation
Fuel-cell test stations, battery testers, EV chargers and custom power electronics.
What we build
Burst testing, water leak, conductivity, seal integrity, calibration
Fuel cell test stations, battery testers, EV chargers, power electronics
Needle pressure testers, blood bag systems, UVC disinfection robots, video laryngoscopes
3D printers, subsea connectors, blowby meters, gate entry & more
FLAGSHIP PRODUCT
Burst Volume & Pressure Testing Machine
The only machine of its kind designed and manufactured in India. Every major condom manufacturer in the country runs quality control on it, built in strict compliance with the ISO 4074 standard.
Engineered to recognised standards
ISO 4074
Natural rubber latex condom testing
ISO 3826
Plastic blood-bag systems
ISO 7864
Sterile hypodermic needles
ASTM, NABL, NIST
Traceable calibration & test methods
Engineered in Chennai for India's toughest requirements.
From national defence and research labs to private manufacturers, we design every machine around the client’s exact process, government or private, one-off or production line. That same engineering discipline is now earning us the same trust internationally, with installations already running in more than ten countries.
Tailored to your process
Not an off-the-shelf catalog item: hardware, firmware and software adapted to how you actually work.
Nationwide installation & support
On-site commissioning and calibration assistance backed by remote-access support, anywhere in India.
Growing global reach
ISO-certified manufacturing and ISO/ASTM-compliant test cycles, exported to 10+ countries and expanding.
How our machines solve real problems
CONDOM MANUFACTURING · QUALITY CONTROL
Giving Indian manufacturers a burst tester built at home
PROBLEM
No India-built machine existed to test burst volume and pressure to ISO 4074, so manufacturers depended entirely on imported equipment for a core QC step.
SOLUTION
We designed and built the machine ourselves: mechanics, electronics, firmware and software, as a multi-station automated system with in-house reporting.
RESULT
Now the only machine of its kind built in India, used by every major condom manufacturer in the country, with installations extending to Europe, Africa and Asia.
HEALTHCARE · INFECTION CONTROL
Cutting room turnaround in high-traffic clinical spaces
PROBLEM
Hospitals needed fast, reliable disinfection of CT rooms, radiotherapy suites and COVID care centres, without long downtime between patients.
SOLUTION
A 22-model dual-side UV-C disinfection robot range, pathogen kill efficacy verified by NABL-accredited labs, with a narrow frontal footprint for tight clinical spaces.
RESULT
Full-room disinfection between patients in as little as one minute, in daily use across COVID care centres, radiotherapy suites and CT rooms today.
OCEAN RESEARCH · DEFENCE-ADJACENT
Subsea hardware India's ocean research didn't have to import
PROBLEM
NIOT’s ocean research programs needed pressure-rated, reliable wet-mateable connectors and cable payout systems, without depending on imported subsea components.
SOLUTION
We designed and built the connectors (2/4/8-pin configurations, tested to 150 bar) and the cable payout monitoring unit in-house, with our own testing facility for custom pin-outs.
RESULT
Deployed in NIOT’s ocean research programs, running on Indian-built subsea hardware end to end.
FREQUENTLY ASKED
Questions buyers ask us
What does Real Time Controls manufacture?
Precision test equipment and instrumentation: condom testing machines (burst, leak, conductivity, seal integrity), fuel-cell test stations, battery testers, EV chargers, medical devices, industrial 3D printers, subsea connectors and custom automation, all designed and built in-house in Chennai.
Which standards does your test equipment comply with?
Our machines are built to standards including ISO 4074 (condoms), ISO 3826 (blood bags) and ISO 7864 (hypodermic needles), with test cycles compliant to ASTM methods and calibration traceable to NABL-accredited labs and NIST.
Do you build custom equipment for a specific process?
Yes. Because we design the mechanics, electronics, firmware and software ourselves, every machine is a tailored solution adapted to the client’s exact process, throughput and standards, for both government and private clients.
Who are your customers?
100+ institutional and industrial clients including DRDO, IIT Madras, NIOT, Cipla, Apollo, HLL Lifecare, SGS, CIPET and Vimta Labs, plus every major condom manufacturer in India.
Tell us what you need to test. We'll build the machine.
VELACHERY, CHENNAI, +91 98840 08009 · REAL@REALTIMECONTROLS.IN
Real Time Controls
Precision test equipment designed and manufactured in-house in Chennai, India, trusted by the country's leading manufacturers, research institutes and government labs.
real@realtimecontrols.in
Velachery, Chennai 600042